How to Build a PVC Hoophouse (http://rainyside.com/resources/hoophouse.html)

Fred Chambers regenerative at earthlink.net
Wed Jun 14 04:52:41 PDT 2000


Tubular!

Yep, and if you are lucky, you can find a lot of useful PVC pipe as 
trash.  One of the sororities at Cal Poly Pomona built some display from 
long lengths of PVC.  After rush week was over, the women brought a small 
truck-load of piping to the Lyle Center for Regenerative Studies.  The 
aquaculturists snagged it first.  We used it to connect close-by tanks, 
creating a labor-saving method for irrigating with effluent, and refilling.

Maybe someone's float for the Santa Barbara parade can become your new 
greenhouse?

Fred



At 10:05 PM 6/13/00 -0700, you wrote:
>> >>How to Build a PVC Hoophouse
>> >>Written by Travis Saling
>> >>Questions, comments or suggestions? Please post them on our forum.
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>An unheated PVC hoophouse can be a useful addition to the garden. It keeps
>> >>excessive rain off the plants, blocks the wind, raises daytime 
>> temperatures
>> >>5-10 degrees (and often much more), and keeps frosts and heavy dew off the
>> >>leaves. PVC hoophouses are inexpensive to build, and can be put up in 
>> about
>> >>an hour. Take a look, and decide for yourself!
>> >>
>> >>Parts list for a 10'x21' PVC hoophouse
>> >>             1/2-inch heavy duty PVC pipe (30-inch lengths), for stakes 16
>> >>             3/4-inch light duty PVC pipe (10-foot lengths), for ribs 16
>> >>             3/4-inch light duty PVC pipe (34-inch lengths), for ridgeline
>> >>7
>> >>             3/4-inch PVC tee connector (3-way) 2
>> >>             3/4-inch PVC cross connector (4-way) 6
>> >>             20'x25' sheet of clear plastic 1
>> >>             1-inch black poly pipe (8-inch lengths), for clips 16
>> >>             Optional: 1/2-inch PVC pipe (12-inch lengths), to reinforce
>> >>joints 8
>> >>             Optional: 10'x25' sheet of clear plastic, for ends 1
>> >>             Optional: Large binder clips 12
>> >>             Tools needed:
>> >>             hacksaw (for cutting PVC and poly pipe to length)
>> >>             rubber mallet (for snugging up joints)
>> >>             utility knife (to slit poly pipe lengthwise)
>> >>             25' tape measure
>> >>             drill with 5/8" spading bit (if internally reinforcing 
>> joints)
>> >>Total amounts of pipe to be purchased
>> >>             5 10'-lengths of 1/2" PVC
>> >>             19 10'-lengths of 3/4" PVC
>> >>             11' of 1" poly pipe
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>Before getting started, you need to mark out where your PVC hoophouse is
>> >>going. The diagram to the right gives you the distances for the PVC
>> >>hoophouse I am describing; but you can easily modify it to the size you
>> >>need. As described, this 10'x21' PVC hoophouse will be roughly 7' tall in
>> >>the center.
>> >>
>> >>To ensure that the sides are all parallel and square, measure across the
>> >>diagonals: Both distances should be the same.
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>The first thing to do is collect all your separate parts. The construction
>> >>will go much quicker if you have a helper.
>> >>
>> >>Drive a stake into the ground every 36 inches along the two sides (this is
>> >>much easier if you cut the bottom of the stake at an angle). Try to get
>> >>them as straight up as possible.
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>I find it easiest to put up all the separate hoops first, then connect the
>> >>ridge afterward. Each of the two end hoops is made using two 10' 
>> lengths of
>> >>3/4" PVC, joined with a PVC tee. The other six hoops use the PVC 
>> crosses in
>> >>place of the PVC tees. Since I like to be able to move the PVC hoophouse
>> >>from season to season, the joints are dry-fit together (no glue). They 
>> seem
>> >>to stay together, especially if I use a rubber mallet to snug up all the
>> >>connections.
>> >>
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>Optional step: I have found that the joints mentioned above are 
>> sturdier if
>> >>I reinforce them internally, by inserting a 1-foot length of 1/2" PVC
>> >>through the joint. These pieces seem to fit through a 3/4" PVC tee okay;
>> >>but you may have to drill out the PVC crosses in one direction, using a
>> >>5/8" spading bit. This can be tricky, so be sure to clamp the cross down
>> >>well BEFORE attempting to drill it out!
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>The two ends of each hoop slide easily over the 1/2" PVC stakes. If the
>> >>stakes aren't in the ground perfectly straight, don't worry about it; the
>> >>pressure from the hoops tends to even out their alignment somewhat.
>> >>
>> >>When setting up the hoops, having that helper around REALLY makes things
>> >>easier.
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>The next step is to connect the ridgeline. Starting at one end of the PVC
>> >>hoophouse, connect the hoops at the top, using the 34-inch sections of 
>> 3/4"
>> >>PVC. As I go, I like to use the rubber mallet to set each section as far
>> >>into the connectors as possible. Note that the ridgeline will be slightly
>> >>shorter than 21 feet, for increased stability.
>> >>
>> >>Congratulations! You have finished the frame!
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>The plastic sheeting can be secured to the frame in many ways. 8-inch
>> >>lengths of 1-inch black poly pipe can be slit lengthwise, making clips
>> >>which can hold the plastic onto the PVC frame. A slightly more expensive
>> >>solution is to use large binder clips, which can be found at any office
>> >>supply store.
>> >>
>> >>I like to sandwich the sides of the plastic with 2x4 lumber, screwed
>> >>together. When it gets windy, this extra weight holds the plastic down 
>> much
>> >>better than the clips alone.
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>All sorts of heat-loving plants thrive in a PVC hoophouse environment,
>> >>including tomatoes, peppers, and, unfortunately in this case, horsetail.
>> >>
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>Making the Optional Ends
>> >>This goes much easier if it's done before the frame is "skinned" with the
>> >>20'x25' plastic sheet.
>> >>
>> >>Cut the 10'x25' piece of clear plastic to make two 10'x12.5' pieces. Take
>> >>one, and lay it over one end hoop of the PVC hoophouse (the 10' 
>> measurement
>> >>should be vertical), such that the hoop is completely covered, but at 
>> least
>> >>one foot of plastic is on the ground. Use the poly pipe clips to secure
>> >>this plastic end piece to the hoop. Cut a slit down the middle to make the
>> >>door. There will be some excess plastic, which can be cut off if desired.
>> >>That's it! Repeat this at the other end of the PVC hoophouse. These 
>> "doors"
>> >>can be tied open with twine, or held shut with weights such as bricks or
>> >>water jugs (which is why that extra foot of door, laying on the ground, is
>> >>necessary).
>> >>
>> >>It has been my experience that the poly pipe clips do not hold well if 
>> they
>> >>are used over two layers of plastic. So I use the poly clips to secure the
>> >>end pieces to the end hoops, and then hold the walls in place using the
>> >>large binder clips.
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>Further Notes
>> >>Although I use the more inexpensive PVC for the 3/4" ribs, I have found it
>> >>worthwhile to purchase the heavy gauge 1/2" PVC for the stakes. When the
>> >>wind catches the PVC hoophouse broadside, the stakes experience a lot of
>> >>stress at the point they enter the ground. The thicker the wall of the 
>> pipe
>> >>is, the less likely it is to break. One gentleman wrote and suggested
>> >>inserting Rebar inside the stakes, which certainly would be worthwhile in
>> >>an unusually windy location. Since any stress on the ribs is spread over
>> >>their entire length, there isn't much point in getting the thick-walled
>> >>3/4" PVC. Also, the thicker PVC will be less flexible, and in addition it
>> >>may not fit over the 1/2" pipe used for stakes and reinforcement.
>> >>
>> >>In most cases, I have found the weight of the 2x4s (used to hold down the
>> >>plastic) sufficient to keep everything in place. People in very windy 
>> spots
>> >>may need to further secure these either with ground anchors or by pounding
>> >>Rebar into the ground (using it as you would a tent stake).
>> >>
>> >>In case it isn't clear: All clamping with binder clips or home-made poly
>> >>pipe clips is at the ends of the PVC hoophouse (at the ends of the plastic
>> >>sheeting, in other words). Putting them in the middle will just guarantee
>> >>that you will lose them as soon as the wind rises. It's also a good 
>> idea to
>> >>clamp the plastic while it is dry - even a thin film of water between the
>> >>plastic and the PVC pipe greatly decreases the holding power of any 
>> clamps.
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>Relevant Links
>> >>High Tunnels for Early Spring/Late Fall Production
>> >>A paper by Penn State University's Deparment of Horticulture
>> >>
>> >>Hoop House Structures
>> >>If you want something more permanent and of higher quality, these folks
>> >>manufacture a low cost greenhouse kit
>> >>
>> >>
>> >>
>> >>
>> >>The author has no association with Hoop House Structures, Green Winters
>> >>Hoophouse, or any other manufacturer of commercial hoop house or 
>> greenhouse
>> >>structures, design kits, or plans.
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >>Special thanks to Bob Carter, who posted his method for building PVC
>> >>hoophouses on the newsgroup rec.gardens many years back.
>> >>
>> >>
>> >>--------------------------------------------------------------------------
>>------
>> >>
>> >
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